Our gas grill recently reached the point where it was more blowtorch than barbecue. We figured it was time to pony up for a new outdoor cooker. But face it, a barbecue is a pretty simple machine. Not much more than a bucket with fire inside. So why not fix the old one?
The first thing to go on most barbecues is the vaporizer, the tent-shaped piece of steel that protects the burners from drippings and keeps the heat flowing evenly. If you’re handy with sheet metal cutters you can replace a worn vaporizer with a piece of galvanized flashing. Personally I always worried about the possibility of zinc toxicity from using galvanized metal while barbecuing. Apparently zinc poisoning is a matter of debate amongst grilling gurus. While zinc toxicity is unlikely unless your food is in direct contact with galvanized metal, you can put your mind at rest by using a food grade stainless steel replacement vaporizer. The benefit is that the heavy duty stainless steel will outlast galvanized flashing by a long shot.
Other things you can do to restore a perfectly good BBQ are to replace the burners as well as the piezo igniter. You can also get replacement cooking grids for most grills.
If your old grill suited your outdoor cooking needs you can save a bundle by giving it a tune-up instead of pitching it into the landfill.
Image from Wired Blog | Gadget Lab via Mega BBQ, Great BBQ Food, Grills & More